FAT & SAT Details

1. Factory Acceptance Test (FAT):
   • Purpose: The FAT serves as a crucial pre-shipment verification process. It ensures that the system—both hardware and configuration software—operates as expected before it leaves the vendor’s factory.
   • Cost-Effective Error Detection: During the FAT, major system components are assembled in one manageable area. Simulations evaluate network functionality, redundancy, backup/restore, and other critical functions.
   • Quality Assurance: The FAT demonstrates system quality and efficiency. Any identified changes or faults are rectified before commissioning or installation.
   • Last Chance Assurance: For end-users, the FAT provides assurance before installation work begins. Correcting faults during the FAT phase is essential to avoid contract cancellations.
2. Site Acceptance Test (SAT):
   • Validation at the Worksite: The SAT validates that control and safety systems are fully operational according to functional specifications. It occurs during the startup of the processing unit.
   • Range of Tests: SATs range from verifying equipment arrival to validating system functionality. They ensure that the installed controlled system aligns with specifications.
   • End-User Confidence: Successful SAT acceptance leads to plant start-up. It’s the final validation that the machinery is ready for production.
   • Supply Chain Impact: Efficient SATs positively affect suppliers, distributors, and the entire supply chain.
3. Impact on Manufacturing Excellence:
   • Minimizing Faults: Both FAT and SAT minimize faults during commissioning. Fixing errors during testing saves time and effort during plant startup.
   • Global Reach: PLS’s expertise extends across borders, impacting industries worldwide.
   • Safety and Efficiency: By ensuring machinery works flawlessly, PLS contributes to worker safety and manufacturing efficiency.